A. Excessive mucus production while using a CPAP machine is often related to airflow or humidifier settings. High airflow can irritate the nasal passages, and both insufficient and excessive humidity may increase mucus. In many cases, low humidity is the primary cause. A common misconception is that humidity should be turned down when mucus appears, but in reality, increasing the humidity often helps. When the air is really dry, it can irritate the nasal passages, and the body's response is to produce mucus to help moisturize the passage. Higher moisture levels thin out secretions and reduce mucus buildup.
Using ClimateLine tubing (RX only) and setting the device to “Auto” can help maintain consistent, appropriate humidity. It’s also important to keep your CPAP machine clean—bacteria and other organisms can grow on unclean parts, potentially leading to respiratory infections, congestion, and phlegm.